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沖床全自動上料機如何減低人工成本

發布時間：2021-02-05 點擊次數：513

沖(chong)床全自(zi)動上料機如何(he)減低人(ren)工成(cheng)本

新的(de)(de)一年，務工(gong)者回(hui)(hui)流(liu)當地(di)的(de)(de)趨(qu)勢越(yue)(yue)發明顯。2018年以(yi)來，內(nei)地(di)各(ge)大(da)(da)城市之間人口“爭(zheng)奪戰(zhan)”日趨(qu)激烈(lie)，各(ge)種(zhong)福利層出(chu)(chu)不窮。東莞的(de)(de)工(gong)資優勢相(xiang)對沒(mei)那么明顯了，但是生(sheng)活成本卻在不斷上漲，導致(zhi)越(yue)(yue)來越(yue)(yue)多(duo)的(de)(de)務工(gong)人員選擇返鄉就業或者創(chuang)業。有數(shu)據顯示，近年來，四(si)川(chuan)、湖北、安徽等幾個勞(lao)務輸(shu)出(chu)(chu)大(da)(da)省逐漸出(chu)(chu)現勞(lao)動(dong)力(li)回(hui)(hui)流(liu)的(de)(de)跡象，這(zhe)個傳(chuan)統(tong)的(de)(de)五(wu)金沖壓行業造成沖擊(ji)。

沖床全自動上料機是用于沖床輸送半成品和輸出成品的輔助加工設備。沖床自動上料機在半成品送料、成品輸出、檢測等環節上作了大量的自動化結構設計，使得沖床全自動送料機不但能減低人工成本，提高生產效率還降低安全隱患。

沖(chong)床全自動(dong)(dong)上(shang)料(liao)(liao)機(ji)(ji)(ji)(ji)機(ji)(ji)(ji)(ji)構是(shi)：放(fang)(fang)料(liao)(liao)氣爪(zhua)機(ji)(ji)(ji)(ji)構與取料(liao)(liao)氣爪(zhua)機(ji)(ji)(ji)(ji)構采取了(le)連(lian)動(dong)(dong)機(ji)(ji)(ji)(ji)械結構，也(ye)就是(shi)放(fang)(fang)料(liao)(liao)氣氣爪(zhua)機(ji)(ji)(ji)(ji)構直接(jie)裝在絲桿機(ji)(ji)(ji)(ji)構上(shang)運動(dong)(dong)，而(er)取料(liao)(liao)氣爪(zhua)機(ji)(ji)(ji)(ji)構安裝在導軌上(shang)，通過連(lian)接(jie)板與放(fang)(fang)料(liao)(liao)氣爪(zhua)機(ji)(ji)(ji)(ji)構來(lai)實現連(lian)動(dong)(dong)，（如圖1）顯示(shi)，這樣的好(hao)處是(shi)在進行(xing)循環生產(chan)狀態(tai)下，放(fang)(fang)料(liao)(liao)(liao)氣爪(zhua)機(ji)(ji)構與(yu)取(qu)料(liao)(liao)(liao)氣缸在(zai)，放(fang)(fang)入(ru)半(ban)(ban)成(cheng)(cheng)(cheng)(cheng)品和取(qu)出成(cheng)(cheng)(cheng)(cheng)品、半(ban)(ban)成(cheng)(cheng)(cheng)(cheng)品放(fang)(fang)入(ru)沖(chong)(chong)床(chuang)和成(cheng)(cheng)(cheng)(cheng)品放(fang)(fang)入(ru)成(cheng)(cheng)(cheng)(cheng)品盒，動(dong)(dong)(dong)(dong)(dong)作實現(xian)同(tong)(tong)(tong)步進(jin)行，而(er)且沖(chong)(chong)床(chuang)全(quan)自(zi)動(dong)(dong)(dong)(dong)(dong)上(shang)(shang)料(liao)(liao)(liao)機(ji)(ji)還(huan)整機(ji)(ji)加(jia)了一套送料(liao)(liao)(liao)氣爪(zhua)機(ji)(ji)構和一套自(zi)動(dong)(dong)(dong)(dong)(dong)升料(liao)(liao)(liao)系統，在(zai)放(fang)(fang)料(liao)(liao)(liao)氣爪(zhua)機(ji)(ji)構與(yu)取(qu)料(liao)(liao)(liao)氣爪(zhua)機(ji)(ji)構把(ba)成(cheng)(cheng)(cheng)(cheng)品和半(ban)(ban)成(cheng)(cheng)(cheng)(cheng)品放(fang)(fang)入(ru)沖(chong)(chong)床(chuang)與(yu)產(chan)品盒的(de)同(tong)(tong)(tong)時，送料(liao)(liao)(liao)氣爪(zhua)機(ji)(ji)構抓取(qu)自(zi)動(dong)(dong)(dong)(dong)(dong)升料(liao)(liao)(liao)機(ji)(ji)構上(shang)(shang)的(de)半(ban)(ban)成(cheng)(cheng)(cheng)(cheng)品通過無(wu)桿氣缸傳動(dong)(dong)(dong)(dong)(dong)把(ba)半(ban)(ban)成(cheng)(cheng)(cheng)(cheng)品送入(ru)待放(fang)(fang)料(liao)(liao)(liao)氣缸工位(wei)，當感應器感應到后復位(wei)，同(tong)(tong)(tong)時自(zi)動(dong)(dong)(dong)(dong)(dong)升料(liao)(liao)(liao)機(ji)(ji)構（如圖2）上(shang)(shang)升一個半(ban)(ban)成(cheng)(cheng)(cheng)(cheng)品位(wei)。通過這些機(ji)(ji)構大(da)大(da)提(ti)高生產(chan)效率，沖(chong)(chong)床(chuang)全(quan)自(zi)動(dong)(dong)(dong)(dong)(dong)上(shang)(shang)料(liao)(liao)(liao)機(ji)(ji)是直接(jie)安裝在(zai)沖(chong)(chong)床(chuang)上(shang)(shang)，送料(liao)(liao)(liao)精度隨(sui)著沖(chong)(chong)床(chuang)的(de)變化(hua)而(er)變化(hua)，這樣的(de)安裝方式就(jiu)不(bu)需要(yao)經常對沖(chong)(chong)床(chuang)全(quan)自(zi)動(dong)(dong)(dong)(dong)(dong)上(shang)(shang)料(liao)(liao)(liao)機(ji)(ji)進(jin)行調整，而(er)且還(huan)減少了對空間(jian)的(de)占用，送料(liao)(liao)(liao)更(geng)精準(zhun)，同(tong)(tong)(tong)時沖(chong)(chong)床(chuang)全(quan)自(zi)動(dong)(dong)(dong)(dong)(dong)上(shang)(shang)料(liao)(liao)(liao)機(ji)在(zai)升料機(ji)構上(shang)增加了半成品(pin)(pin)分(fen)離(li)塊和(he)金屬電(dian)流導通(tong)檢(jian)測機(ji)構來(lai)檢(jian)測產(chan)品(pin)(pin)是否存在(zai)疊料問題（如圖2），這樣在(zai)多(duo)臺(tai)機(ji)械(xie)設(she)備生產(chan)操作上(shang)，員工(gong)只需(xu)要在(zai)每臺(tai)機(ji)器上(shang)一次性(xing)放入大量(liang)材料，就可輕松的對多(duo)臺(tai)機(ji)器進行生產(chan)管理。

在制造業轉型的背景(jing)下(xia)，沖(chong)床(chuang)全自(zi)動(dong)上(shang)料機不僅解決了人工成本、安全隱患等問題(ti)，還為(wei)傳統(tong)五金沖(chong)壓企業可持續發展提高動(dong)力(li)。